The Knife Blog

How Knife Sharpening Works

Your knife goes in dull and comes out sharp. In between are a few spinning wheels and zero magic. Here's the tour.

Let's be honest about your knife for a second.

It has opened Amazon boxes. It has cut a frozen bagel. It has, at least once, been used to pry the lid off a can of paint.

PAINT I am a KNIFE. Not a crowbar, Gary.
Gary loves his knife. Gary is also the problem.

We're not judging. (We're judging a little.)

The good news is that almost any kitchen knife can come back from this. Here's how.

First, why knives go dull at all

The edge of a knife is unbelievably thin. Thinner than a hair.

Every time it hits a cutting board, that thin edge bends a tiny bit. Do that a few thousand times and the edge is folded over, flattened and nicked. It doesn't slice anymore. It just sort of pushes.

A dull knife isn't missing sharpness. It's sharpness that got bent out of shape.

So sharpening isn't adding anything. It's taking off the bent, beat-up metal and making a brand new edge underneath.

We do that with up to three wheels. Think of it as a spa day. (Most knives only need two of the treatments.)

THE KNIFE SPA 1. FIXER WHEELthe chiropractor: only if it's banged up 2. FIBERGLASS WHEELthe haircut: a fresh, sharp edge 3. CLOTH WHEELthe blowout: buffs off the burr
Robe and slippers not included. The knife wouldn't fit in them anyway.

Wheel 1 (only if needed): the fixer wheel

THE FIXER WHEELRed sandpaper surface.Grinds out chips andrebuilds broken tips.Most knives never meet it.
The emergency room, not the checkup.

This is the chiropractor. And like a chiropractor, most knives never need it.

The fixer wheel is only for real damage: chips, big nicks, a bent tip, a tip that's seen things. It grinds away the beat-up metal until there's clean, solid steel to work with.

A normal dull knife skips this step and goes straight to wheel 2. The fixer wheel is for the Gary knives.

Wheel 2: the fiberglass wheel

THE FIBERGLASS WHEELBig, chunky and grey.Puts on the actual edge,at your knife's own angle.Every knife. The main event.
Where dull goes to retire.

This is the haircut.

Now that the knife is in one piece again, the fiberglass wheel puts the actual edge on it. This is the step that turns "less dull" into "oh wow, careful."

We sharpen it at the angle your knife came with. A thin Japanese knife stays thin and sharp. A heavy German knife stays tough. We don't make every knife the same, because they aren't.

But this step leaves one little problem behind.

Wheel 3: the cloth wheel

THE CLOTH WHEELGreen, soft and fuzzy.Buffs off the burr so theedge lasts weeks, not days.Every knife. The finishing touch.
The most important fuzzy thing in the truck.

This is the blowout.

Grinding a new edge leaves a tiny flap of loose metal hanging off it. It's called a burr. It's so small you can barely see it, but you can feel it.

And here's the sneaky part: the burr feels sharp. It's not. It's flimsy. Cut four tomatoes and it folds over, and suddenly your "freshly sharpened" knife is dull again.

The cloth wheel buffs the burr away. What's left is a clean, smooth, finished edge that actually lasts.

Skipping the cloth wheel is like getting a haircut and leaving with the hair still on your shoulders.

BEFORE AFTER
The tomato would like to thank the cloth wheel personally.

Then you get it back

We hone it to line the edge up straight, wipe it clean and hand it over.

That's it. No mailing it across the country. No waiting two weeks for your favorite knife to come home.

How to keep it sharp longer

A few easy habits and your knife stays sharp a lot longer:

Even with all that, a knife you use every day needs a real sharpening every so often. When a ripe tomato starts to squish instead of slice, it's time.

Get yours sharpened

Kitchen shears and household scissors too. (Details.) Serrated bread knife? Here's what we can do.

Bring the whole block. Yes, even the one you used on the paint can.

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