The Knife Blog

How We Sharpen Knives

People hand us their favorite knife and then watch us like we're holding their dog. Fair. Here's exactly what happens to it.

Handing someone your good knife is a weird moment.

It's like handing a stranger your car keys, except the car is eight inches long and you use it to make dinner every night.

So let's take the mystery out of it. Here's everything that happens between "here you go" and "wow, okay, that's sharp."

Short version: a sharp edge at your knife's own angle, a buff to finish it, then a hone and a wipe. On the truck, at your door.

Long version below. With drawings, because we're like that.

Step zero: we look at the knife first

Before anything touches a wheel, we look at the knife.

What kind is it? A thick German workhorse, or a thin, hard Japanese blade? What angle is the edge ground at right now? Any chips? A broken tip? Is it serrated? (Serrations are a whole different job. More on that here.)

This part takes a few seconds. It's also the part that separates sharpening from just grinding.

Wheel one, only if needed: fix the damage

THE FIXER WHEELRed sandpaper surface.Grinds out chips andrebuilds broken tips.Most knives never meet it.
The emergency room, not the checkup.

Your edge, right now, is not really an edge.

Up close, it's a row of tiny metal bits that got bent, rolled over and smashed into the cutting board a few thousand times. Picture a picket fence after a tornado.

For most knives, that's normal wear, and they skip straight to wheel two.

But a knife with chips, a broken tip or an edge that's been through a war goes on the fixer wheel first. It grinds back to clean, solid metal so there's something to sharpen.

1. FIX 2. SHARPEN 3. BUFF (only if chipped) "ooh." "I'm gorgeous."
Three wheels. Most knives only need to meet the last two.

Wheel two: sharpen

THE FIBERGLASS WHEELBig, chunky and grey.Puts on the actual edge,at your knife's own angle.Every knife. The main event.
Where dull goes to retire.

Wheel two is where the real edge happens. It grinds a fresh edge at the angle that knife already has.

That part matters. We don't force every knife to one setting because it's easier for us. A Shun stays a Shun. A Wüsthof stays a Wüsthof. (Why the angle matters so much.)

Not "sharper than it was." Not "fine for a Tuesday." Sharp, like it falls through a tomato without you pushing.

Here's the catch, though. When you grind metal, it doesn't all leave nicely. Some of it gets pushed over to the other side of the edge and hangs on.

That leftover lip has a name.

Wheel three: get rid of the burr

THE CLOTH WHEELGreen, soft and fuzzy.Buffs off the burr so theedge lasts weeks, not days.Every knife. The finishing touch.
The most important fuzzy thing in the truck.

The burr is a thin, ragged flap of metal that clings to the very tip of a freshly ground edge.

It feels incredibly sharp. It catches on your thumb. It shaves arm hair. It makes you feel like a samurai.

And then it folds over on the fourth tomato and your knife is dull again.

THE BURR feels sharp. is lying. (an edge, VERY zoomed in) the edge is not thrilled about this either
The burr is the used-car salesman of knife edges.

The third wheel buffs the burr off and leaves a clean, finished edge. That's the one that stays sharp for weeks instead of days.

Then: hone, wipe, hand it back

After the third wheel, every knife gets honed to line the edge up straight. Then it gets wiped clean, so it comes back without the metal dust.

Then it goes back in your hand. Usually the same visit, usually before you've finished deciding what to do with your afternoon.

No mailing it off. No waiting a week. It all happens on the truck.

What we're watching for while we do it

Sharp is the goal. But a sharp edge on a badly shaped knife is still a bad knife. So while it's on the wheels, we're also watching for things that most people never notice until they bug them for years.

WINDOW Why is the carrot still attached?
Chef Dana has cut the same carrot four times. It's still one carrot.

How we keep getting better at this

Here's the part most sharpening places don't talk about.

Every week, our crew sits down for a knife quality session. We pick one thing (like bellies, windows or grind height) and spend the week getting better at that one thing. Then we grade ourselves on it, A through F.

Our drivers also flag any knife a customer wasn't happy with, right from the truck. Those go straight into picking next week's topic.

Is it a little nerdy? Yes. Does a room full of grown adults discussing the curve of a knife belly sound like a sitcom? Also yes.

Is a belly a body part? THIS WEEK: BELLIES grade: ____
Week one of knife school had some growing pains.

But it's how we make sure the hundredth knife of the day gets the same care as the first.

What we sharpen

Want to see it for yourself?

Easy. Pick whichever one sounds least like work:

And between visits, a few swipes on a honing steel keeps that edge lined up longer. Here's how to do it without losing a finger.

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